The OS forthe Plant Floor.
MIOS ingests sensor, PLC, and ERP telemetry to run live operations, OEE tracking, root-cause analysis, and autonomous work orders — entirely inside your sovereign security perimeter. No cloud. No egress.
Plant Operations
Running Blind.
Manufacturing facilities generate terabytes of telemetry daily. Without a unified intelligence layer, that data produces noise — not decisions.
Sensor Data Silos
PLCs, SCADA, and ERP systems speak different protocols. Cross-domain insight requires weeks of manual integration work.
Reactive Maintenance
Equipment failures are discovered after production loss. Predictive patterns buried in raw telemetry go undetected until it's too late.
Slow Root-Cause Analysis
Isolating why a press line failed, a batch drifted, or OEE dropped requires hours of manual correlation across disconnected systems.
Cloud Dependency Risk
Sending telemetry and process data to external cloud vendors violates air-gap requirements and creates regulatory exposure for regulated facilities.
No Autonomous Action
Existing BI tools visualize problems but cannot autonomously generate work orders, material requests, or escalation actions.
OEE Reporting Lag
Overall Equipment Effectiveness reports are compiled after-the-fact, preventing real-time operational course correction on the shift.
Intelligence from
Sensor to Decision.
MIOS closes the loop between raw plant telemetry and autonomous corrective action — entirely within your sovereign security perimeter.
Availability · Performance · Quality
Live OEE Dashboard
Real-time overall equipment effectiveness across every cell, line, and facility — with shift-level variance attribution and automated digest reports.
- Fully on-premises — zero cloud dependency
- Integrates with SAP, Maximo, and custom CMMS
- No-code configuration in under 60 minutes
PLC · SCADA · Sensor Telemetry
Real-Time Anomaly Detection
Sub-2-second anomaly detection across heterogeneous sensor streams using on-premises ML models. Zero external cloud required.
- Fully on-premises — zero cloud dependency
- Integrates with SAP, Maximo, and custom CMMS
- No-code configuration in under 60 minutes
CMMS Integration · Zero-Click Escalation
Autonomous Work Order Routing
MIOS autonomously generates, prioritizes, and routes corrective work orders — integrated with SAP PM, IBM Maximo, or custom CMMS systems.
- Fully on-premises — zero cloud dependency
- Integrates with SAP, Maximo, and custom CMMS
- No-code configuration in under 60 minutes
PLC · OPC-UA · MQTT · ERP Connectors
Zero-Code Pipeline Builder
Visual drag-and-drop pipeline builder connects PLCs, OPC-UA endpoints, MQTT brokers, and ERP systems without a single line of ETL code.
- Fully on-premises — zero cloud dependency
- Integrates with SAP, Maximo, and custom CMMS
- No-code configuration in under 60 minutes
Plant-Grade Intelligence.
MIOS isn't a monitoring dashboard. It's an autonomous intelligence operating system that closes the loop from sensor to corrective action — without cloud dependency.
| Capability | Legacy Approach | MIOS |
|---|---|---|
| Data Ingestion | Manual CSV/batch ERP exports, days of ETL | Real-time OPC-UA, MQTT, SCADA streaming |
| Anomaly Detection | Alarm thresholds set manually by engineers | ML-driven sub-2s detection across all sensors |
| Root-Cause Analysis | Hours of manual data correlation per incident | Autonomous multi-variable attribution in seconds |
| Work Order Creation | Manual entry by maintenance planner | Auto-generated, prioritized, and routed by MIOS |
| OEE Reporting | After-the-fact Excel reports, 24h+ delay | Live per-shift OEE with causal breakdown |
| Data Sovereignty | Cloud-dependent, external vendor data egress | 100% on-premises, air-gap compatible |
Manual CSV/batch ERP exports, days of ETL
Real-time OPC-UA, MQTT, SCADA streaming
Alarm thresholds set manually by engineers
ML-driven sub-2s detection across all sensors
Hours of manual data correlation per incident
Autonomous multi-variable attribution in seconds
Manual entry by maintenance planner
Auto-generated, prioritized, and routed by MIOS
After-the-fact Excel reports, 24h+ delay
Live per-shift OEE with causal breakdown
Cloud-dependent, external vendor data egress
100% on-premises, air-gap compatible
Powered by Mentis OS™
MIOS runs on Mentis OS — Genovation's sovereign multi-agent execution kernel. Every anomaly score, work order, and causal attribution is governed, audited, and verified entirely on-premises inside your security perimeter.
Explore the Mentis OS PlatformCoordinated Multi-Agent DAG
Specialized agents for sensor ingestion, anomaly scoring, root-cause attribution, and work-order routing — all running in isolated enclaves.
JUDGE Audit & Verification
Every AI-generated work order and anomaly alert is cryptographically signed, source-grounded, and fully auditable.
Real-Time Telemetry Tracing
Live observability across all sensor pipelines, agent latency, and system health — from OPC-UA to CMMS integration.
Post-Quantum Sovereign Memory
Strict on-premises memory residency with zero external data leakage. Certified for air-gapped defence and regulated sites.
Manufacturing Intelligence
You Can Trust.
Stop losing hours to manual root-cause analysis and after-the-fact OEE reporting. Deploy MIOS inside your sovereign perimeter and let autonomous intelligence run your plant floor.
Plant-Native Ingestion
OPC-UA, MQTT, SCADA, and ERP connectors out of the box
JUDGE Layer Verified
Every AI alert and work order cryptographically signed and auditable
<2s Anomaly Detection
Real-time sensor anomaly scoring across hundreds of assets simultaneously
"From raw sensor noise to autonomous corrective action — inside your security perimeter."